Manufacturing Facilities
Our World-Class Manufacturing Facilities
At Wnsfeild Pharmaceuticals, we are committed to upholding the highest standards of quality, safety, and efficacy in every product we create. Our state-of-the-art manufacturing facilities in Pakistan are designed and operated in strict compliance with current Good Manufacturing Practices (cGMP) and other international standards. We believe that a well-designed, meticulously controlled environment is the foundation for producing world-class medicines.
Our infrastructure is built to prevent cross-contamination, ensure product integrity, and maintain a consistent, high-quality output. We achieve this through:
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Dedicated & Segregated Sections: To prevent cross-contamination, especially between potent compounds like cephalosporins and hormones and general products.
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Independent HVAC Systems: Each manufacturing section is equipped with its own Heating, Ventilation, and Air Conditioning (HVAC) system with HEPA filters to create and maintain specific, controlled environmental conditions.
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Airlocks and Pressure Differentials: We use airlocks and maintain positive or negative pressure in different rooms to control airflow and prevent the entry of airborne particles and contaminants.
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Advanced Water Purification: Our facilities utilize a robust water purification system, often including double reverse osmosis and deionization, to provide high-quality purified water for every step of the manufacturing process.
Manufacturing Sections
Our facilities are structured to handle a diverse range of dosage forms with specialized, dedicated sections for high-potency drugs.
1. Cephalosporin Sections
As a dedicated antibiotic class, Cephalosporins are processed in entirely separate facilities to ensure the highest level of product integrity and safety. These sections are equipped with a dedicated flow of materials, independent HVAC systems, and negative pressure to protect both the product and the personnel.
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Dedicated Cephalosporin Dry Injection Section: This sterile section is designed for the production of dry powder injections. The manufacturing and filling processes are conducted under aseptic conditions in a clean, air-conditioned room with positive pressure to prevent the entry of external air.
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Dedicated Cephalosporin Dry Suspension Section: A completely segregated area for manufacturing dry powder suspensions. This section is designed to be free from dust and floating particles, with a suitable exhaust system and stringent hygienic requirements.
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Dedicated Cephalosporin Capsule Section: Our Cephalosporin capsule manufacturing is done in a separate, dedicated area, ensuring complete segregation from other operations. This includes the granulation, capsule filling, and packing stages.
2. General Solid Dosage Forms
Our general production lines for tablets and capsules are designed for high-volume, efficient manufacturing while adhering to all cGMP principles.
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General Tablet Manufacturing Facility: This facility is typically divided into three distinct and separate sections: granulation, tableting, and coating. It is equipped with advanced tablet machines (single punch or rotary) and dust-extraction systems to ensure a clean and controlled environment.
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General Capsule Manufacturing Facility: Our capsule manufacturing process is streamlined for precision and quality. The facility is designed to handle various formulations, with meticulous controls on environmental factors like humidity to maintain product stability.
3. General Liquid and Sachet Sections
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General Dry Suspension Manufacturing Facility: This section handles the production of dry powder suspensions for a wide range of products. The area is designed with a focus on hygiene and efficient material flow to produce consistent, high-quality products.
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General Injection (Liquid) Facility: Our sterile liquid vial and ampoule production is carried out in a purpose-built, air-conditioned and positive-pressure environment. The process includes dedicated areas for solution preparation, filling, and sealing to maintain sterility assurance. We utilize modern equipment, including ampoule washing and drying machines, and a water-for-injection generation plant.
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General Injection (Dry Powder) Facility: This is a separate, dedicated area for the production of dry powder injections. All stages, from blending to filling, are conducted under strict aseptic conditions to guarantee a sterile final product.
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Sachet Section (General): This section is designed for the high-volume production of granulated or powdered products in single-use sachets. The facility is equipped with modern sachet-filling equipment and a dust-free environment.
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Sachet Section (Cephalosporin): Completely separated from the general sachet section, this area is dedicated to filling Cephalosporin-based products. This segregation is a critical best practice to prevent any cross-contamination.
4. Specialized Formulations
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Tablet Section Hormones: Due to their potency, hormonal tablets are manufactured in a segregated section with specific air handling and pressure controls. This ensures no cross-contamination of other products and protects our personnel.
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Cream, Ointment and Gel Section: This facility is designed for the manufacturing of semi-solid dosage forms. It is equipped with mixing tanks, tube-filling equipment, and other specialized machinery. The environment is carefully controlled to prevent microbial contamination and maintain product stability.
Beyond the Facility: Our Commitment to Quality
Our facilities are a reflection of our unwavering commitment to quality. This commitment is supported by:
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Quality Control (QC) Laboratory: Our in-house QC laboratory is equipped with cutting-edge analytical equipment to perform rigorous testing at every stage, from raw materials to finished products.
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Standard Operating Procedures (SOPs): We have formalized and documented SOPs for every manufacturing activity, ensuring consistency and full traceability of all operations.
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Expert Personnel: Our team of highly qualified and trained scientists, pharmacists, and engineers are the backbone of our operations. They are fully trained in cGMP and maintain a culture of quality and precision.
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